Fix BOM complexity, design change delays and production slowdowns with mcframe ERP

mcframe ERP connects engineering and manufacturing to eliminate data fragmentation and improve delivery performance

 

 

The machinery manufacturing industry is facing greater challenges in integrating engineering, production and cost control operations

  • BOM creation is time consuming
  • Complex design changes slow down system updates
  • Production progress cannot be tracked without manual follow up
  • Intermittent material allocation causes omissions, missing parts, and duplication
  • Product cost and profit loss cannot be clearly identified

 

The machinery manufacturing industry is facing greater challenges in integrating engineering, production and cost control operations

  • BOM creation is time consuming
  • Complex design changes slow down system updates
  • Production progress cannot be tracked without manual follow up
  • Intermittent material allocation causes omissions, missing parts, and duplication
  • Product cost and profit loss cannot be clearly identified

How mcframe ERP Helps You Overcome These Challenges


Efficient BOM creation and centralized design data management

Supporting design operations across four key areas: Search, Create, Evaluate and Inform

  1. Find design and engineering data fast with advanced search tools
  2. Create BOM faster through CAD integration and reusable components
  3. Reduce rework with centralized design data across distributed sites
  4. Control versions and keep design data up to date across all teams

Achieve Early QCD (Quality, Cost and Delivery) Integration by Leveraging BOM from the Upstream Design Phase

  1. Enable seamless communication through BOM linked data sharing and lightweight 3D visualization
  2. Evaluate QCD effectively by color coding cost and delivery information directly on 3D models
  3. Optimize development and standardize parts through the reuse of design and production data
Improves work efficiency by enhancing information sharing between design and manufacturing

Improve production efficiency by seamlessly linking design information with manufacturing BOM

  1. Automatically capture design changes and update manufacturing BOM instantly
  2. Manage design data and update status with control over urgency, transition timing and version settings
  3. Quickly identify the impact of design changes and track progress in real time

Integrated Management of Key Information for Design and Manufacturing Departments

  1. Convert design BOMs into site specific manufacturing BOM and centralize manufacturing process information (BOP)
  2. Compare and standardize manufacturing processes across sites to improve efficiency and achieve consistency in multi site production
Real-time visualization of process load and production progress

Streamlining Operations and Preventing Errors through Data Collection and Integration via Tablets

  1. Simplify on site operations with accurate data entry using touch panels, Tablets and handheld devices
  2. Prevent operational errors by verifying actual items against manufacturing and input instructions

Supporting Delivery Date Confirmation through Process Load Simulation

  1. Instantly assess process load for new tentative plans through real time simulation
  2. Improve schedule accuracy by integrating simulations with the production scheduler
Fast and reliable production arrangements

Flexible Handling of Mixed SEIBAN and Lot Based Production through High-Speed and High-Performance MRP

  1. Support mixed production modes by handling SEIBAN-based and Lot based manufacturing within a single configuration
  2. Perform multiple daily MRP calculations using high-speed in-memory processing for real time accuracy
  3. Enable component flexibility through alternative part switching and existing inventory utilization

Flexible Response to Design and Downstream Process Changes

  1. Enable early procurement with “Samidare” (intermittent) allocation and SEIBAN based planning
  2. Split manufacturing orders and results to accommodate specification changes during production
  3. Update downstream process schedules with the latest BOM even after manufacturing has begun
Improves profitability by visualizing cost and profit by product number

Understanding Item Specific Costs and Profit/Loss Linked to Manufacturing and Procurement Performance

  1. Simulate costs to support profit creation and better decision making
  2. Visualize actual costs and profit/loss by product, department and process using GR/GI transaction records
  3. Analyze profit and loss by product, customer and department to apply insights to sales and pricing strategies

Support for Cost Progress Tracking and Individual Cost Calculation by Production Number (SEIBAN)

  1. Track actual cost progress by SEIBAN against target or estimated cost and execution budgets
  2. Improve profitability through cost variance analysis and detailed profit/loss tracking

Trusted by Leading Machinery Manufacturers


mcframe ERP has been successfully implemented by a wide range of machinery manufacturers from global enterprises to specialized producers helping them streamline operations, ensure quality and regulatory compliance, and drive overall efficiency.




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